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International 420, 425, 439, 435, 440, and 445 Balers - COMPLETE Service Manual

International 420, 425, 439, 435, 440, and 445 Balers - COMPLETE Service Manual

International 420, 425, 439, 435, 440, and 445 Balers - COMPLETE Service Manual
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International Balers 420 425 430 435 440 445 Service Manual
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Product Description:

This is the complete (225 page) Service Manual for the 420, 425, 439, 435, 440, and 445 Balers.  This is the same service manual that the dealer would use to fix a baler.

It contains nine main sections: (1) General, (2) Hitch and PTO Drive Train, (3) Main Drive Gear Box, (4) Pick Up and Feed Mechanism, (5) Plunger, Bale Chamber and Thrower, (6) Main Frame and Wheels, (7) Twine Tying Mechanism, (8) Wire Twisting Mechanism, and (9) Adjustments.

 

Table of Contents:

Section 1 - General

  • General Information

  • Specifications

  • Definitions

  • Safety

 

Section 2 - Hitch and PTO Drive Train

SPECIFICATIONS

HITCH AND JACK

  • General Information

  • Jack

    • Removal

    • Disassembly

    • Reassembly and Installation

  • Hitch Removal 

POWER TAKE - OFF DRIVESHAFT

  • Removal

    • Two Knuckle

    • Three Knuckle

      • PTO Front Shaft

      • PTO Rear Shaft

  • Disassembly .

    • Three Knuckle

      • PTO Front Shaft

      • PTO Rear Shaft

  • Shield Removal

  • Knuckle Service

    • Inspection and Repair

    • Reassembly

FLYWHEEL

  • Removal

  • Friction Clutch

    • Disassembly

    • Inspection

    • Reassembly

  • Flywheel Reassembly

  • Friction Clutch Adjustment

 

Section 3 - Main Drive Gear Box

SPECIFICATIONS

DESCRIPTION

PRELIMINARY INSPECTION

REMOVAL

DISASSEMBLY

INSPECTION 

REASSEMBLY AND ADJUSTMENT

  • Pinion Shaft Carrier

  • Gear Case Rear Housing

INSTALLATION

 

Section 4 - Pick Up and Feed Mechanism 

SPECIFICATIONS

PICKUP (STANDARD AND CUSTOM)

  • General Description 

  • Inspection and Repair

  • Removal from Baler    

  • Removal of the Tooth Bar and Cam Roller (420, 425, 430 and 440 Balers)     

    • Installation of Tooth Bar

  • Slip Clutch       

    • Disassembly    

    • Inspection and Repair

    • Reassembly

FEED MECHANISM

  • 420 Shuttle Glide

    • General Description         

    • Cable and Pulley Removal and Disassembly

    • Feeder Carriage Removal and Disassembly

      • Inspection and Repair    

      • Reassembly and Installation

    • Feeder Cable Installation

  • 430 - 440 Balers    

    • Auger           

      • General Information

      • Removal

      • Inspection and Repair

      • Reassembly 

    • Auger Drive Shaft 

      • Removal

      • Reassembly 

    • Packer Fingers and Crank     

      • General Description

  • Packer Drive Pinions and Shaft

    • Removal 

    • Reassembly

  • Packer Finger

  • Removal 

  • Packer Crank and Drive Gear

    • Inspection and Repair 

    • Reassembly

 

Section 5 - Plunger, Bale Chamber and Thrower

SPECIFICATIONS  

GENERAL INFORMATION

PLUNGER PITMAN

  • Removal

  • Inspection

  • Reassembly

PLUNGER

  • Removal

  • Disassembly      

  • Inspection and Repair    

    • Sharpening Plunger and Stationary Knives 

  • Reassembly         

  • Installation and Adjustment    

  • Plunger Center Filler

    • Installation    

THROWER

International ® 15

  • Troubleshooting

  • Belt Adjustments

    • Roll Drive Belt

    • Countershaft Drive Belt 

  • Bale Thrower Operation    

    • Manual Turning of the Baler Flywheel

    • Hydraulic Thrower Steering

  • Bale Thrower Service

    • Variable Speed Pulley

 

Section 6 - Main Frame and Wheels

Special Torques

General Information

  • Main Frame

  • Cross Conveyor

  • Wheels

Main Frame

  • Removal

  • Installation

Wheels

  • Removal

  • Disassembly

  • Reassembly

  • Installation

 

Section 7 - Twine Tying Mechanism

SPECIFICATIONS

KNOTTER NOMENCLATURE

HOW IT WORKS

TYING EFFICIENCY AND TROUBLE SHOOTING   

  • Twine Breakage

  • Miss Ties

KNOTTER REMOVAL

KNOTTER DISASSEMBLY

  • Twine End Retainer Spring (non-adjustable type) 

  • Twine End Retainer Spring (adjustable type)

  • Knotter Hook Assembly

  • Knotter Jaw Cam

  • Twine Knife Assembly

  • Twine Disk Assembly

KNOTTER REASSEMBLY

  • Disk Drive Shaft and Pinion

  • Twine Disk Assembly

  • Twine Knife Body

  • Wear Piece

  • Knotter Hook Assembly

  • Knotter Jaw Cam

  • Twine End Retainer Spring

  • Keeper Assembly and Knotter Frame

KNOTTER INSTALLATION

KNOTTER DRIVE SHAFT ASSEMBLY

  • Removal

  • Disassembly

  • Trip Dog Carrier

  • Reassembly

  • Trip Dog Carrier

  • Knotter Shaft Assembly

  • Installation

KNOTTER DRIVE FRAME

  • Removal

  • Disassembly

  • Reassembly

  • Installation

BREAST PLATE

  • Removal

  • Disassembly

  • Reassembly

  • Installation

425 BALER

SPECIFICATIONS

KNOTTER NOMENCLATURE

KNOTTER TYING CYCLE

TROUBLESHOOTING

KNOTTER DRIVE SHAFT ASSEMBLY

  • Removal

  • Installation 

KNOTTER DRIVE FRAME

  • Removal 

  • Installation 

KNOTTER OVERHAUL

  • Disassembly 

  • Inspection and Repair

 

Section 8 - Wire Twisting Mechanism

SPECIFICATIONS

TWISTER NOMENCLATURE

HOW IT WORKS

  • Twisting Cycle

  • Component Location

    • In Front Position

    • At Plunger Rear Dead Center

    • As Twister 3taiUs to Drive

    • 1/4 Revolution at the Hook

    • 1/2 Revolution at the Hook

    • 3/4 Revolution at the Hook

    • At the Time the Wire is Cut

    • 1 Revolution at the Hook

    • 1-1/2Revolutions at the Hook

    • With Plunger at Forward Dead Center   

    • 2-1/2Revolutions at the Hook

    • 3 Revolutions at the Hook

    • Miss Tie

    • Three Wire Twist

    • Short Pieces of Wire

TWISTING EFFICIENCY AND TROUBLE SHOOTING

  • Diagnosis of Twisting Complaint (wire)

TWISTER REMOVAL

TWISTER DISASSEMBLY

TWISTER INSPECTION

TWISTER REASSEMBLY

TWISTER INSTALLATION

 

Section 9 - Adjustments

METERING WHEEL ADJUSTMENT

ALL TWINE BALERS

Twine Can Tension

Knotter Adjustment

  • Knotter Delay Surfaces

  • Kuuller PuailiuD

  • Gauge Surface to Breast Plate

  • Hook to Stripping Slot Radius

  • Twine End Retainer Spring

  • Twine End Retainer Helper Spring

  • Twine Knife

  • Bill Hook

Keeper Blade Adjustment

  • Keeper Blade Adjustment (without twine)  

  • Keeper Blade Spring Length

Twine Disk Timing

  • Disk Timing

Needle Adjustment

  • Clearance Over Twine Disk

  • Position to Gauge Surface of Knotter Frame  

  • Needle Height

  • Needle to Plunger Timing

LOK TWIST TWISTER ADJUSTMENTS

  • Twister Position

  • Gauge Surface to Base Plate

  • Twister Delay Surfaces Adjustment

  • Keeper Blade Spacing

  • Wire Disk Timing

  • Needle Adjustment

    • Needle Clearance Over Wire Disk

    • Needle to Gauge Surface of Twister Frame

    • Needle Height

    • Needle to Plunger Timing

PLUNGER KNIFE CLEARANCE

NEEDLE BRAKE

BALE CHAMBER TENSION

BALE SHAPE AND TENSION OF TWINE AROUND THE BALE  

SPECIFICATIONS

425 BALER

  • Adjustments & Settings

 

Technical Details:

Pages: 225
Model: 420, 425, 439, 435, 440, 445 Balers
Make: International
Manual Code: GSS-14511
Manual Type: Service Manual

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