Massey Ferguson 1105, 1135, and 1155 Tractors - Service Manual

Name: Massey Ferguson 1105, 1135, and 1155 Tractors - Service Manual
Brand: Massey Ferguson
SKU: SKU18443
Price: 29.99 USD
Availability: InStock

This is the complete (450+ page) service manual for the Massey Ferguson 1105 tractor, Massey Ferguson 1135 tractor, and Massey Ferguson 1155 tractor.

Condensed Table of Contents:

Important Procedures and Data

Engine - ATC 6.3541 and AT 6.3541

Engine — AV 8.540

Clutch

Transmission — Multi-Power

Transmission — 8-Speed

Drive Axle

PTO

Brakes

Front Axle and Steering

Hydraulics —Description. Trouble-Shooting, Tests and Adjustments

Hydraulics — Component Servicing

Cab and Air Conditioning

Extended Table of Contents

PART ONE – IMPORTANT PROCEDURES AND DATA

SAFETY PRECAUTIONS

LUBRICATION AND CAPACITIES

SERVICE PROCEDURE RECOMMENDATIONS

ELECTRICAL SYSTEM INFORMATION

TIGHTENING TORQUE RECOMMENDATIONS

SPECIAL TOOLS

PART 2 – ATC63541 AND AT63641 DIESEL ENGINES

INTRODUCTION

ENGINE DATA AND PROCEDURES FOR MF 1105 AND MF 1135 TRACTORS

General Data

Engine Component Features

Engine Removal and Reinstallation Procedures

Lubrication System Information

Lubrication System Data

Removing and Reinstalling Oil Pan

Fuel and Air System Information

Fuel and Air System Data

Air-Bleeding Fuel System

Replacing Fuel Filter Elements

Checking and Adjusting Engine Speed

Checking Turbocharger Boost Pressure

Cooling System Information

Cooling System Data

Adjusting or Replacing Fan Belts

Removing and Reinstalling Water Pump

Removing and Reinstalling Radiator

Engine Electrical System Data

PART 2 – PERKINS DIESEL ENGINES FOR 6372, 63542, T6354, and 6354 DIESEL ENGINES

ENGINE DESCRIPTION

TECHNICAL DATA

PREVENTIVE MAINTENANCE

FAULT DIAGNOSIS

CYLINDER HEAD

PISTONS AND CONNECTING RODS

CYLINDER BLOCK AND LINERS

CRANKSHAFT AND MAIN BEARINGS

TIMING CASE AND DRIVE

LUBRICATING SYSTEM

COOLING SYSTEM

AIR CLEANERS AND FUEL SYSTEM

FLYWHEEL AND HOUSING

TURBOCHARGER

ALTERNATOR AND STARTER MOTOR

PART 2 – HOLSET 3LD TURBOCHARGER

DESCRIPTION

TURBOCHARGER LUBRICATION

IMPORTANT INFORMATION AND PRECAUTIONS

TROUBLE-SHOOTING

CHECKING BOOST PRESSURE

TURBOCHARGER REMOVAL/INSPECTION

TURBOCHARGER REBUILDING INSTRUCTIONS

TURBOCHARGER INSTALLATION CHECK LIST

RUN-IN INSTRUCTIONS FOR A NEW OR REBUILT TURBOCHARGER

PART 2 – AIRESEARCH T-04 TURBOCHARGER

DESCRIPTION

OPERATION

LUBRICATION

PREVENTATIVE MAINTENANCE

BEARING CLEARANCE INSPECTION

Radial Bearing Check

Axial End-Play Bearing Check

TROUBLE-SHOOTING

OVERHAUL INSTRUCTIONS

Disassembly

Cleaning

Inspection

Reassembly

PART 2 – ALTERNATOR WITH INTEGRAL REGULATOR

DESCRIPTION

OPERATING PRINCIPLES

TROUBLE-SHOOTING PROCEDURES

GENERATOR REPAIR

PART 2 – STARTER MOTOR (Delco-Remy Heavy-Duty Enclosed Shift Lever Type)

DESCRIPTION

MAINTENANCE

ADJUSTABLE HOSE HOUSING

OPERATION

TROUBLE-SHOOTING THE CRANKING CIRCUrT

CRANKING MOTOR TESTS

DISASSEMBLY

CLEANING

ARMATURE SERVICING

FIELD COIL CHECKS

FIELD COIL REMOVAL

CLUTCH ASSEM8LY

SOLENOID CHECKS

REASSEMBLY

LUBRICATION

PINION CLEARANCE

PART 3 - AVS540 DIESEL ENGINE

INTRODUCTION

ENGINE DATA AND PROCEDURES FOR MF 1155 TRACTORS

General Data

Lubrication System Data

Fuel System Data

Cooling System Data

Engine Electrical System Data

Engine Removal and Reinstallation Procedures

Oil Pan Removal and Reinstallation Procedures

PART 3 – AVS540 DIESEL ENGINE

Engine Views

General Information

Periodical Attentions

Fault Finding

Cylinder Head

Pistons and Connecting Rods

Cylinder Block and Liners

Crankshaft and Main Bearings

Timing Case and Drive

Timing

Lubricating System

Cooling System

Fuel System and Air Filter

Flywheel and Flywheel Housing

Auxiliary Drive

Electrical System

PART 4 – CLUTCH

DESCRIPTION

SPLITTING TRACTOR BETWEEN ENGINE AND TRANSMISSION

RECONNECTING ENGINE TO TRANSMISSION

REMOVING AND INSTALLING CLUTCH COVER AND DISC

SERVICING CLUTCH COVER ASSEMBLY

REPLACING CLUTCH THROWOUT BEARING AND RELEASE FORK

ADJUSTING CLUTCH PEDAL FREE TRAVEL

REPACING AND ADJUSTING SAFETY START SWITCH

PART 5 - MULTI-POWER TRANSMISSION

DESCRIPTION

SPECIAL TOOLS

SERVICE INFORMATION

REMOVING/INSTALLING TRANSMISSION

DISASSEMBLY OF TRANSMISSION

INSPECTION AND REASSEMBLY OF TRANSMISSION

SERVICING MULTI-POWER CLUTCH AND INPUT SHAFT

PART 6 - 8-SPEED TRANSMISSION

DESCRIPTION

SPECIAL TOOLS

SERVICE INFORMATION

SPLITTING TRACTOR BETWEEN ENGINE AND TRANSMISSION

CONNECTING ENGINE TO TRANSMISSION

REMOVING/INSTALLING OPERATOR'S PLATFORM

REMOVING/INSTALLING INSTRUMENT CONSOLE

REMOVING/INSTALLING TRANSMISSION

DISASSEMBLY OF TRANSMISSION

INSPECTION AND REASSEMBLY OF TRANSMISSION

PART 7 - DRIVE AXLE (with Center Housing, Differential and Pinion)

SPECIFICATIONS

General

Lubrication

Torque Values

GENERAL

Special Tools

Inspection and Service Notes

WHEELS AND HUBS

AXLE HOUSING ASSEMBLY

Removal

Installation

PLANETARY ASSEMBLY

Removal and Disassembly

Reassembly and Installation

AXLE SHAFT SERVICING

Lubrication

Servicing

DIFFERENTIAL ASSEMBLY

Removal

Installation

Differential Lock Servicing

Disassembly

Reassembly

Differential Case Disassembly

Differential Case Reassembly

Ring Gear Servicing

CENTER HOUSING — TRANSMISSION SEPARATION

HIGH-LOW COUNTERSHAFT

Removal and Disassembly

Reassembly and Installation

DRIVE PINION AND HIGH-LOW RANGE SHIFT

Removal and Disassembly

Reassembly and Installation

PART 8 - POWER TAKE

PTO HOUSING AND REAR SHAFT

Inspection and Service Notes

Special Tools

Removal

Installation

Disassembly

Reassembly

PTO CLUTCH ASSEMBLY

Testing — Refer to Part 11 Hydraulic System — Tests and Adjustments

Removal

Installation

Disassembly

Reassembly

PART 9 - BRAKES

DESCRIPTION

BRAKE DISC SERVICING

BRAKE PISTON SERVICING

BRAKE MASTER CYLINDER

BRAKE BLEEDING

PART 10 - FRONT AXLE AND STEERING

STEERING WHEEL AND SHAFT ASSEMBLY

Removing/Installing Steering Shaft Assembly

Servicing Steering Shaft Assembly

STEERING CONTROL UNIT

Removing/Installing Steering Control Unit

Servicing Steering Control Unit

Replacing Seals Only

POWER STEERING RACK

Piston and Cylinder Servicing

Housing and Power Rack Servicing (Fixed Guide) —

Housing and Power Rack Servicing (Adjustable Guide)

FRONT AXLE

Removing/Installing Front Axle

Servicing Front Wheel Bearings

Servicing Front Spindle

Toe-In Adjustment

PART 11 - HYDRAULIC SYSTEM DESCRIPTION, TROUBLE-SHOOTING, TESTS AND ADJUSTMENTS

DESCRIPTION

Low Pressure Circuits

"Charging" Circuit

Radial Piston Pump

High Pressure Circuits

Brake Circuit

TROUBLE-SHOOTING CHARTS

Auxiliary System

Brake System

Pressures and Flows

Steering System

3-Point Linkage System

TESTS AND ADJUSTMENTS

PRESSURE AND FLOW REFERENCE CHARTS(w/CONDENSED TEST PROCEDURES)

"Quick-Check"

"Charging" Circuit

Low Pressure/Low Volume Circuits

Radial Piston Pump

High Pressure Circuits

Brake Circuit

"QUICK-CHECK" PROCEDURES

PREPARING FOR CIRCUIT TESTING

BRAKE CIRCUIT

Brake Master Cylinder

"Bleeding" Brake Circuit

Adjusting Push Rods (Pedals)

"CHARGING" CIRCUIT

Automatic Unloading Valve

"Charging" Circuit Regulating Valve

"Charging" Circuit Safety Relief

"Charging" Pump (Dual Element)

LOW PRESSURE/LOW VOLUME CIRCUITS

Differential Lock

Multi-Power/PTO Valve and Circuits

PTO Spool Modulation

HIGH PRESSURE CIRCUITS

Auxiliary Control Valve

Adjusting Flow Rate

Adjusting Lockout Cartridges

Adjusting Detent on Valve Spool

Lift Cover and Linkage Control Valve

Preparing for Tests

Initial Adjustment of Main Spool

Position Control (1 st Adjustment)

Pressure Control (2nd Adjustment)

Draft Control (3rd Adjustment)

Response Control (4th Adjustment)

Control Valve Leakage

High Pressure Relief Valve

Priority Valve

Radial Piston Pump

Volume Pressure Settings and Adjustments

Main Relief Valve

Drain Line Check

Steering Control Unit and Rack Pistons

PART 12 - HYDRAULIC SYSTEM COMPONENT SERVICING (Removal/ Installation, Disassembly, Inspection, and Reassembly)

AUXILIARY CONTROL VALVE MF Part Nos 623 782 M91 and 523 783 M91

BRAKE MASTER CYLINDER MF Part No 528 559 M91

"CHARGING CIRCUIT" FLOW CONTROL/ PRESSURE REGULATING VALVE MF Part No 520 245 M92

"CHARGING" PUMP (DUAL ELEMENT) MF Part No 520 257 M92

DIFFERENTIAL LOCK CONTROL VALVE - MF Part No 528 445 M91

FRONT COVER ASSEMBLY - MF Part No 528 264 M91

LIFT COVER ASSEMBLY - MF Part No 530 563 M91

LIFT CYLINDERS (3-POINT LINKAGE) - MF Pan Nos 514 782 M91 1605 072 M91 and 1605 100 M91

LINKAGE CONTROL VALVE - MF Part No 521 572 M91

MULTI-POWER/ PTO CONTROL VALVE

OIL FILTER (FRONT MOUNTED) - MF Part No 519 206 M93

OIL INTAKE SCREEN - (RESERVOIR MOUNTED)

PRIORITY VALVE - MF Pan No 503 977 M93

RADIAL PISTON PUMP - MF Pan No 530 752 M91

STEERING CONTROL UNIT

TRANSFER CAP - MF Pan No 510 013 M91

PART 13 - CAB AND AIR CONDITIONING

AIR CONDITIONING (Except Compressor Service)

SAFETY PRECAUTIONS

DESCRIPTION

Refrigerant Cycle

Refrigerant

Handling Refrigerant

SPECIAL TOOLS

SERVICING THE REFRIGERATION SYSTEM

Performance Test

False Compressor Seizure

Checking for Leaks

Compressor Oil

Quick Check

Checking Oil

Attaching the Gauge Set

Compressor Port Identification

Discharging the System

Evacuating the System

Charging the System

Refrigerant-12

Disconnecting the Gauge Set

SERVICING SYSTEM COMPONENTS

Condenser

Receiver-Dehydrator

Expansion Valve

Opening Test

Closing Test

Servicing

Evaporator

SERVICING THE NON-REFRIGERATION SYSTEM

Compressor Drive Belt

Blower Switch

Temperature Control Switch

Motor

Cab Air Intake Filter

Tractor Engine

SERVICE DIAGNOSIS

Refrigerant System

Electrical Checks

Trouble-Shooting Charts

DELCO AIR CONDITIONING COMPRESSOR AND CLUTCH SERVICING USING NUDAY 2390 (ND 105) COMPRESSOR TOOL KIT

SPECIFICATIONS

GENERAL

HUB AND DRIVE PLATE

PULLEY AND BEARING ASSEMBLY

COIL HOUSING ASSEMBLY

SHAFT SEAL ASSEMBLY

PRESSURE RELIEF VALVE

LEAK TESTING THE COMPRESSOR

LOW REFRIGERANT CHARGE PROTECTION

Thermal Fuse

TILTING MF 1085, MF 1105, MF 1135 AND MF 1155 TRACTOR CABS USING MFN 730 NUDAY TOOL

Pages: 460

Years and Serial Numbers: Covers all years and serial numbers

Models: 1105, 1135, and 1155

Make: Massey Ferguson

Manual Type: Operator's Manual

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Massey Ferguson 1105, 1135, and 1155 Tractors - Service Manual

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