John Deere 400G Crawler Manual

This is the complete operator's manual for the John Deere 400G crawler.

This owner's manual contains information on operating, adjusting, maintaining and troubleshooting your JD crawler.

Covers All Years and Serial Numbers - Other websites sell manuals that are incomplete or only cover a specific year of the machine. This manual is guaranteed to be complete and to cover your machine's model year and serial number.

Safety
Safety Signs
Operator's Station
- Instrument Panel
- Stop-engine indicator
- Service Required Indicator
- Transmission Oil Temperature Indicator
- Levers
- Pedals
- Seat Adjustment
- Armrest Adjustment
- Fuel Gauge
- Lights
- Battery Disconnect Switch
Break-In
- Break-in
- Every 10Hours
- After 100 Hours
Pre-Start Inspection
Operating the Engine
- Check Instruments Before Starting
- Starting the Engine
- Decelerator Pedal
- Starting Fluid
- Check instruments After Starting
- Engine Warm-up
- Stopping the Engine
Driving the Machine
- Steering
- Shifting the Transmission
- Stopping the Machine
- Parking the Machine
Operating the Crawler Dozer
- Operating the 6305 Blade
- Operating Suggestions
- Operating Tips
Attachments
- Adding Attachments to ROPS
- Winch Operation-If Equipped
- Ripper Operation-If Equipped
- Lubricating Log Arch-If Equipped
- Lubricating Winch Fairlead-lf Equipped
- Lubricating Ripper-If Equipped
- Winch Oil Level-If Equipped
- Winch Oil and Filter Change-If Equipped
- Ripper Teeth-If Equipped
Transporting
- Trailer Loading
- Towing
Fuels and Lubricants
- Fuel Specifications
- Storing Fuel
- Galvanized Containers
- Fuel Tank
- Engine Oil
- Transmission, Steering Clutches, Final Drive, Hydraulic Oil
- Winch Oil
- Roller and Idler Oil
- Grease
- Alternative Lubricants
- Lubricant Storage
Periodic Maintenance
- Service Chart
- Hour Meter
- Machine Service Position
- Console Cover
- Machine Bottom Guard
- MARKS
- OILSCAN and COOLSCAN
- Service Intervals
Maintenance-As Required
- Belt Tension Adjustment
- Air Cleaner Restriction Indicator
- Pre-cleaner
- Fuel Tank Sump
- Clutch Pedal Free Travel
- Track Sag
Maintenance-Every 10Hours or Daily
- Lubricate Dozer Linkage
- Engine Oil Level
- Hydraulic Oil Level
- Check Transmission-Steering Clutch-Final Drive Oil Level
Maintenance-Every 250 Hours
- Engine Oil, Filter Change
- Radiator Coolant Level
Maintenance-Every 500 Hours
- Fuel Filter Change
- Hydraulic Filter Change
- Check Battery Electrolyte Level and
- Terminals
- Air Intake Hose
- Transmission Oil Filter Change
Maintenance-Every 1000 Hours
- Change Transmission, Steering Clutch, Final Drive Oil
- Hydraulic Oil Change
- Engine Crankcase Ventilation Tube
- Engine Valve Lash (Clearance) Adjustment
- Engine Speeds
- Engine Speed Linkage Adjustment
Maintenance
- Injection Nozzles
- Injection Pump
- Fuel Filter
- Fuel Filter Screen
- Changing Air Cleaner Elements
- Cleaning Primary Air Cleaner Element
- Clean Oily Primary Air Element
- Inspecting Air Elements
- Electrical System
- Battery Service
- Battery Electrolyte Specific Gravity
- Using Battery Charger
- Battery Replacement
- Removing the Battery
- Circuit Breaker
- Neutral Start System
- Track Carrier Roller Oil Level
- Front Idler Oil Level
- Track Roller Oil Level
- Steering Clutch Adjustment
- Steering Brake Adjustment
- Control Valves and Cylinders
- Track Sag Information
- Torque Specifications
- ROPS Torque
- Inch Cap Screw Torque
- Metric Cap Screw Torque
- Oil Lines and Fittings
- 37° Flare and 30° Cone Seat Connectors
- O-Ring Boss Fittings
- Flat Face O-Ring Seal Fittings
- Inch Four Bolt Flange Fittings
- Metric Four Bolt Flange Fittings
Operational Checkout
- Indicators and Shift lever Linkage
- Engine Pressure and Alternator Voltage
- Air Restriction Indicator
- Shift and H-L-R Linkage
- Reverse Warning Alarm
- Battery and Neutral start Switches
- Battery Disconnect Switch
- Neutral Start Switch
- Start Circuit
- Engine Speed Control Lever Linkage
- Decelerator Linkage
- Speed Control Lever Linkage
- Brake System
- Brake Drag and Lock Linkage
- Brake Capacity
- Steering System
- Steering Clutch Adjustment
- Steering Brake Adjustment
- Clutch
- Engine Clutch Throwout Bearing
- Clutch Inching Check
- H-L-R Clutch Drag
- H-L-R Clutch Slip
- Gear Meshing
- Driving
- H-L-R Rate of Shift (Fast)
- H-L-R Rate of Shift (Slow)
- Transmission Gear Noise
- Hydraulic System Check
- Hydraulic Warm-Up
- Pressurized Reservoir
- Control Valve Linkage
- Undercarriage
- Track Sag and Idler Leakage
- Sprocket Wear
- Grouser Wear and Bent Shoe
- Track Link Roller and Front Idler
- Accessory
- Horn Circuit
- Hour Meter Circuit
- Work Light
- Seat Adjustment
- Seat Belt
- Vandal Protection
- Service Decal
Troubleshooting
- Engine
- Electrical System
- Hydraulic System
- Engine Clutch
- H-L-R Transmission
- Steering Clutches
- Power Train Hydraulics
- Track
- Gauges and Indicators
Storage
Machine Numbers
Specifications
Crime Prevention Tips
Index

Pages: 204

Years and Serial Numbers: Covers all years and serial numbers

Models: 400G

Make: John Deere

Manual Code: OMT145887

Manual Type: Operator's Manual/ Owner's Manual

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John Deere 400G Crawler Manual

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