Allis-Chalmers 160 and 6040 Tractors - COMPLETE SERVICE MANUAL

Name: Allis-Chalmers 160 and 6040 Tractors - COMPLETE SERVICE MANUAL
Brand: Allis-Chalmers
SKU: SKU30069
Price: 24.99 USD
Availability: InStock

This is the service manual for the Allis-Chalmers 160 and 6040 tractor.

This 150+ page technical manual is the exact one the repair shops use! It contains hundreds of pictures and diagrams containing all the information you need to repair and troubleshoot your AC tractor.

PART 1 - ENGINE

CLEARANCES AND TOLERANCES

CRANKSHAFT AND MAIN BEARINGS

Balance Weights

Crankshaft Data

Crankshaft A Rear End Oil Seal

Fitting New Main Beanngs and Thrust Washers

Regnnding the Crankshaft

Replacing Crankshaft

To Remove Crankshaft

CYLINDER HEAD

Adjusting Valve Gearance

General

Operation

Reassembly and Replacing

Rocker Levers and Bushings

Starting the Engine

Tappets

To Remove the Cylinder Head

To Remove the Valves

Valve Guides

Valve Seat Inserts

CYLINDER LINERS

Preparation for Fitting New Lines

To Fit New Liners

To Remove Linen

Unbored Cast Iron Liners

FAN AND DELCOTRON BELT ADJUSTMENT

FAULTFINDING

FLYWHEEL AND FLYWHEEL HOUSING

FUEL INJECTION SYSTEM

FUEL OIL FILTERS

LEFT SIDE VIEW OF ENGINE (160)

LEFT SIDE VIEW OF ENGINE (6040)

LUBRICATING OIL FILTERS

LUBRICATING SYSTEM

Inspection

Ofl Circulation

Oil Pressure

Oil Pressure Relief Valve

To Dismantle Oil Pump

To Reassemble the Oil Pump

To Re-fit Oil Pump

To RcmoveClean and Replace Sump Strainer

To Remove Oil Pump

To Remove Sump

To Replace Sump

When to Remove The Oil

PISTONS AND CONNECTING RODS

Cast Iron Liners

Connecting Rod Weights

Fitting New Pistons

Fitting New Rings

Four Segment Type

Laminated Compression Rings

Three Segment Type

To Assemble Piston and Connecting Rod

To Fit New Small End Bushings

To Remove Pistons and Connecting Rods

To Remove Piston Pins

To Replace Pistons and Connecting Rods

PRIMING FUEL SYSTEM

RIGHT SIDE VIEW OF ENGINE

SPECIFICATIONS

TIMING

Fuel Pump Timing Marks

Tabic of Flywheel Degrees

Timing Marks

To Check Timing

To Reset Engine Timing

TIMING CASE AND DRIVE

Camshaft Thrust

Timing Gears

To Check Timing Gear Backlash

To Remove the Camshaft

To Remove the Camshaft Gear

To Remove the Fuel Injection Pump

To Remove the Fuel Pump Gear

To Remove the Idler Gear and Hubs

To Remove the Timing Case

To Remove the Timing Case Cover

To Remove the Crankshaft Front Oil Seal

To Replace the Camshaft

To Replace the Camshaft Gear

To Replace the Fuel Injection Pump

To Replace the Fuel Pump Gear

To Replace the Idler Gear and Hub

To Replace the Timing Case Cover

WATER PUMP

To Dismantle Water Pump

To Reassemoie Water Pump

To Refit Water Pump

To Remove Water Pump

PART 2 - Tractor

BRAKE ASSEMBLIES

Install

Remove

Separate Differential and Final Drive Housing from Transmission

CLUTCH HOUSING

Install

Remove

DRAFT CONTROL SHAFT

Install

Remove

FINAL DRIVE PINION & DIFFERENTIAL ASSEMBLY

Install

Remove

JUNCTION BOX

LIFT SHAFT

Hydraulic Lift Piston and Piston Seal

Install

Remove

POWER TAKE-OFF

Install

External PTO Shaft and Gear

Intermediate PTO Shaft and Gear

Upper Rear PTO Drive Shaft and Gear

Remove

External PTO Shaft and Gear

Intermediate PTO Shaft and Gear

Upper Rear PTO Drive Shaft and Gear

REAR AXLE

Install

Remove

REAR AXLE (Differential) LOCK MECHANISM

Install

Remove

TRANSMISSION

Adjust Pinion Shaft Bearings

Assembly

Pinion Shaft in Housing

Synchromesh Unit

Disassembly

Main Transmission

Synchromesh Unit

Transmission (Remove PTO Shaft)

Installation

Front PTO Shaft in Transmission

Gear Shift Lever to Transmission Cover

Pinion Shaft Sliding Gears, Synchromesh Assembly

Range Transmission Countershaft

Range Transmission Shifter

Reverse Shaft and Gear Cluster

Shift Lugs, Forks, Rods and Detent

Upper Main Shaft and Gears

TRANSMISSION (Cont’d)

Removal

Gear Shift Lever from Transmission Cover

Pinion Shaft and Gears - - Synchromesh Assembly

Range Transmission

Range Transmission Countershaft and Gears

Reverse Shaft and Gear Ouster

Shift Lugs Forks, Rods and Detent

Transmission Housing Assembly

Upper Mam Shaft and Gears

TRANSMISSION SHIFTING DIAGRAM

TWO STAGE ENGINE CLUTCH

Check and Inspect Clutch Parts

Outch Adjustment

Clutch Pedal Adjustment

Disassemble Outch

Operation

Optional Method of Assembling Outch

Reassemble Outch

Remove Engine Outch from Tractor

WIRING DIAGRAM

Part 3 - Hydraulics

DRAFT SENSING SYSTEM

HIGH PRESSURE OIL FILTER

HYDRAULIC LINKAGE ADJUSTMENTS

Draft Control Lever

Sensing Spring

HYDRAULIC OIL FLOW CIRCUIT

HYDRAULIC PUMP

Assembly

Disassembly

Installation

Removal

HYDRAULIC STRAINER AND LINES

LIFT ARM CONTROL VALVE

Lift Position

Lowering Position

LIFT ARM HEIGHT CONTROL

POSITION CONTROL AND LIFT - LOWER LINKAGE

RELIEF VALVE BLOCK

Assembly

Disassembly

Installation

Removal

REMOTE RAM VALVE

Assembly

Disassembly

Installation

Lift Position

Lowering Position

Neutral Position

Removal

SAFETY FEED BACK LINKAGE

SLOW LOWER AND POSITION CONTROL ADJUSTMENT

POWER STEERING SYSTEM

POWER STEERING

Lines and Reservoir

Oil Row

Pump

Ram

Valve

Part 4 - Optional Equipment and Accessories

PROTECTIVE FRAME

Pages: 164

Years and Serial Numbers: Covers all years and serial numbers

Models: 160 and 6040

Make: Allis-Chalmers

Manual Type: Service Manual

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Allis-Chalmers 160 and 6040 Tractors - COMPLETE SERVICE MANUAL

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