Allis-Chalmers 5020 and 5030 Tractor - Service Manual
Product Description
This is the complete service manual for the Allis-Chalmers 5020 and 5030 tractors and Simplicity 9523 and 9528 tractors.
Table of Contents
- ENGINE
- Description
- Power Curve
- Engine Features
- Description
- Specifications
- Fits and Tolerances
- Torque Specifications
- Engine Cooling System
- Radiator
- Fan and Fan Belt
- Thermostat
- Water Pump
- Cylinder Head and Valves
- Valve, Valve Guide and Valve Seat Ring
- Timing Gear Cover
- Crankshaft Pulley
- Diesel Gear Train
- Front Plate
- Flywheel and Ring Gear
- Rear Plate and Crankshaft Rear Oil Seal
- Camshaft Gear Keyway and Timing Mark Locat ion
- Camshaft and Camshaft Gear
- Valve Lifters
- Piston and Piston Rings
- Connecting Rods and Connecting Rod Bearings
- Crankshaft and Main Bearings
- Main Bearing Caps
- Pist on, Connecting Rod and Connecting Rod Bearing Installation
- Main Bearing, Bearing Cap and Crankshaft Installation
- Cylinder Block
- Engine Lubricating System
- Crankcase
- Engine Oil Pump
- Oil Control Housing and Oil Cleaner
- Engine Removal and Installation
- Fuel Injection
- Introduction
- Fuel Injection System
- Injection Pump Construction and Operation
- Injection Pump Specifications
- Injection Nozzle and Nozzle Holder
- Troubleshooting
- Hydraulics
- Graphical Diagrams B-2
- Oil Flow Lift
- Opt ional Remote Valve Assembly
- General
- Oil Flow Remote & 3-Point Hitch
- Removal & Disassembly
- Assembly
- Detent Mechanism
- Remote Valve Operation
- Hydraulic Pump Repairs
- 1) Remove pump from engine
- 2) Disassembly pump
- 3) Inspection of parts
- 4} Reassembling
- 5) Running in
- Hydraulic Pump Specif ications
- Control Valve
- 1) Remove control Valve
- 2) Disassemble control valve
- 3) Inspection
- 4) Reassemble
- Relief Valve (Cover Assembly)
- 1) Disassembly
- 2) Inspection
- 3) Reassembly
- 4) Adjustment of relief pressure
- Lift Arm Ram
- 1) Disassembly
- 2) Inspection
- 3) Reassembly
- Friction Adjustment or Position Control Lever
- 3-Point Hitch Circuit Chart
- Power Train, Transmission, and Differential
- Specificat ions
- General
- Separate Transmission Assembly from Tractor
- Remove Shift Cover Assembly
- Disassemble Shift Cover
- Assemble Shift Cover
- Disassemble Control Cover
- Assemble Control Cover
- Install Shift Cover Assembly
- Remove Main Shaft
- Install Main Shaft
- Remove Countershaft & Gears
- Install Countershaft & Gears
- Remove Reverse Idler Shaft
- Adjust Axial Clearance
- Install Reverse Idler Shaft
- Remove Fork & Rod of Shift Cont rol Range
- Install Fork & Rod of Shift Range
- Remove Drive Pinion Shaft & Gear
- Adjust Preload
- Assemble Drive Pinion Shaft
- Install Drive Pi nion Shaft & Gears
- Check Preload
- Remove Fork & Rod of PTO Shift Control
- Install Fork & Rod of PTO Shift Control
- PTO Safety Switch ·
- Remove PTO Shaft & Gears
- Adjust Axial Clearance
- Install PTO Shaft & Gears
- One Way Clutch
- Remove Brake Assembly
- Install Brake Assembly
- Remove PTO Extension Shaft
- Install PTO Extension Shaft A ssembly
- Remove Rear Axle
- Remove Differential Lock Controls
- Install Differential Lock Controls
- Install Rear Axle
- Adjust Axial Clearance
- Disassemble Different ial
- Assemble Differential
- Adjust Differential End Play
- Check Ring Gear Backlash
- Check Tooth Contact
- Clutch
- General
- Remove Clutch assembly
- Install Clut ch Assembly
- Check Pressure Plate Assembly
- Check Release Bearing
- Check Clutch Disc A ssembly
- Inspection
- Transmission Chart
- Final Drive & Differential Chart
- Transmission & Rear Differential
- For Four Wheel Drive
- Front Axle of 5020 Four Wheel Drive
- Special Tools for FWD
- Torque Values for Four Wheel Drive 5020
- Electircal
- Wiring Diagrams
- Preliminary Test Instruments and Indicators
- Safety Start and Main Switch
- Tachometer and Hour Meter
- Engine Temperature Gauge
- Road Lights, Flashing Warning Lights and Red Tail Light
- Light Switch and Light Circuits
- Testing the Light Switch
- Indicator Light Circuits
- Further Tests
- Batteries
- Starting Motors
- Alternator
- Optional Equipment
- Sheet Metal
- Hood
- Fenders
- Steering Mechanism
- Removal, Inspection, and Installation
- Front Axle Assembly
- Removal
- Disassembly
- Inspection
- Assembly
- Toe-In Adjustment
Manual Details
Pages: 226
Years and Serial Numbers: Covers all years and serial numbers
Models: 5020 and 5030 tractors and 9523 and 9528
Make: Allis-Chalmers / Simplicity
Manual Type: Service Manual
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