International 420, 425, 430, 435, 440, and 445 Balers - COMPLETE Service Manual
Product Description
This is the complete (225 page) Service Manual for the 420, 425, 430, 435, 440, and 445 Balers. This is the same service manual that the dealer would use to fix a baler.
It contains nine main sections: (1) General, (2) Hitch and PTO Drive Train, (3) Main Drive Gear Box, (4) Pick Up and Feed Mechanism, (5) Plunger, Bale Chamber and Thrower, (6) Main Frame and Wheels, (7) Twine Tying Mechanism, (8) Wire Twisting Mechanism, and (9) Adjustments.
Free Bonus! When you buy this manual you also get a separate additional 42 page service manual for International baler models 420, 430, and 440.
Table of Contents
Section 1 - General
Section 2 - Hitch and PTO Drive Train
Section 3 - Main Drive Gear Box
Section 4 - Pick Up and Feed Mechanism
Section 5 - Plunger, Bale Chamber and Thrower
Section 6 - Main Frame and Wheels
Section 7 - Twine Tying Mechanism
Section 8 - Wire Twisting Mechanism
Section 9 - Adjustments
Section 1 - General
- General Information
- Specifications
- Definitions
- Safety
Section 2 - Hitch and PTO Drive Train
SPECIFICATIONS
HITCH AND JACK
- General Information
- Jack
- Removal
- Disassembly
- Reassembly and Installation
- Hitch Removal
POWER TAKE - OFF DRIVESHAFT
- Removal
- Two Knuckle
- Three Knuckle
- PTO Front Shaft
- PTO Rear Shaft
- Disassembly .
- Three Knuckle
- PTO Front Shaft
- PTO Rear Shaft
- Three Knuckle
- Shield Removal
- Knuckle Service
- Inspection and Repair
- Reassembly
FLYWHEEL
- Removal
- Friction Clutch
- Disassembly
- Inspection
- Reassembly
- Flywheel Reassembly
- Friction Clutch Adjustment
Section 3 - Main Drive Gear Box
SPECIFICATIONS
DESCRIPTION
PRELIMINARY
INSPECTION
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY AND ADJUSTMENT
- Pinion Shaft Carrier
- Gear Case Rear Housing
INSTALLATION
Section 4 - Pick Up and Feed Mechanism
SPECIFICATIONS
PICKUP (STANDARD AND CUSTOM)
- General Description
- Inspection and Repair
- Removal from Baler
- Removal of the Tooth Bar and Cam Roller (420, 425, 430 and 440 Balers)
- Installation of Tooth Bar
- Slip Clutch
- Disassembly
- Inspection and Repair
- Reassembly
FEED MECHANISM
- 420 Shuttle Glide
- General Description
- Cable and Pulley Removal and Disassembly
- Feeder Carriage Removal and Disassembly
- Inspection and Repair
- Reassembly and Installation
- Feeder Cable Installation
- 430 - 440 Balers
- Auger
- General Information
- Removal
- Inspection and Repair
- Reassembly
- Auger Drive Shaft
- Removal
- Reassembly
- Packer Fingers and Crank
- General Description
- Auger
- Packer Drive Pinions and Shaft
- Removal
- Reassembly
- Packer Finger
- Removal
- Packer Crank and Drive Gear
- Inspection and Repair
- Reassembly
Section 5 - Plunger, Bale Chamber and Thrower
SPECIFICATIONS
GENERAL INFORMATION
PLUNGER
PITMAN
- Removal
- Inspection
- Reassembly
PLUNGER
- Removal
- Disassembly
- Inspection and Repair
- Sharpening Plunger and Stationary Knives
- Reassembly
- Installation and Adjustment
- Plunger Center Filler
- Installation
THROWER International ® 15
- Troubleshooting
- Belt Adjustments
- Roll Drive Belt
- Countershaft Drive Belt
- Bale Thrower Operation
- Manual Turning of the Baler Flywheel
- Hydraulic Thrower Steering
- Bale Thrower Service
- Variable Speed Pulley
Section 6 - Main Frame and Wheels
Special Torques
General Information
- Main Frame
- Cross Conveyor
- Wheels
Main Frame
- Removal
- Installation
Wheels
- Removal
- Disassembly
- Reassembly
- Installation
Section 7 - Twine Tying Mechanism
SPECIFICATIONS
KNOTTER NOMENCLATURE
HOW IT WORKS
TYING EFFICIENCY AND TROUBLE SHOOTING
- Twine Breakage
- Miss Ties
KNOTTER REMOVAL KNOTTER DISASSEMBLY
- Twine End Retainer Spring (non-adjustable type)
- Twine End Retainer Spring (adjustable type)
- Knotter Hook Assembly
- Knotter Jaw Cam
- Twine Knife Assembly
- Twine Disk Assembly
KNOTTER REASSEMBLY
- Disk Drive Shaft and Pinion
- Twine Disk Assembly
- Twine Knife Body
- Wear Piece
- Knotter Hook Assembly
- Knotter Jaw Cam
- Twine End Retainer Spring
- Keeper Assembly and Knotter Frame
KNOTTER INSTALLATION KNOTTER DRIVE SHAFT ASSEMBLY
- Removal
- Disassembly
- Trip Dog Carrier
- Reassembly
- Trip Dog Carrier
- Knotter Shaft Assembly
- Installation
KNOTTER DRIVE FRAME
- Removal
- Disassembly
- Reassembly
- Installation
BREAST PLATE
- Removal
- Disassembly
- Reassembly
- Installation
SPECIFICATIONS
KNOTTER
NOMENCLATURE
KNOTTER TYING CYCLE
TROUBLESHOOTING
KNOTTER
DRIVE SHAFT ASSEMBLY
- Removal
- Installation
KNOTTER DRIVE FRAME
- Removal
- Installation
KNOTTER OVERHAUL
- Disassembly
- Inspection and Repair
Section 8 - Wire Twisting Mechanism
SPECIFICATIONS
- Twisting Cycle
- Component Location
- In Front Position
- At Plunger Rear Dead Center
- As Twister 3taiUs to Drive
- 1/4 Revolution at the Hook
- 1/2 Revolution at the Hook
- 3/4 Revolution at the Hook
- At the Time the Wire is Cut
- 1 Revolution at the Hook
- 1-1/2Revolutions at the Hook
- With Plunger at Forward Dead Center
- 2-1/2Revolutions at the Hook
- 3 Revolutions at the Hook
- Miss Tie
- Three Wire Twist
- Short Pieces of Wire
- Diagnosis of Twisting Complaint (wire)
Section 9 - Adjustments
- Twine Can Tension Knotter Adjustment
- Knotter Delay Surfaces
- Kuuller PuailiuD
- Gauge Surface to Breast Plate
- Hook to Stripping Slot Radius
- Twine End Retainer Spring
- Twine End Retainer Helper Spring
- Twine Knife
- Bill Hook
- Keeper Blade Adjustment (without twine)
- Keeper Blade Spring Length
- Disk Timing
- Clearance Over Twine Disk
- Position to Gauge Surface of Knotter Frame
- Needle Height
- Needle to Plunger Timing
- Twister Position
- Gauge Surface to Base Plate
- Twister Delay Surfaces Adjustment
- Keeper Blade Spacing
- Wire Disk Timing
- Needle Adjustment
- Needle Clearance Over Wire Disk
- Needle to Gauge Surface of Twister Frame
- Needle Height
- Needle to Plunger Timing
- Adjustments & Settings
Manual Details
Pages: 225
Years and Serial Numbers: Covers all years and serial numbers
Models: 420, 425, 430, 435, 440, and 445 Balers
Make: International
Manual Code: GSS-14511
Manual Type: Service Manual
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