Ford 2000, 3000, 3400, 3500, 3550, 4000, 4400, 4500, 5000, 5500, 5550, and 7000 Tractor - COMPLETE Service Manual
Product Description
This is the complete service manual for the Ford 2000, 3000, 3400, 3500, 3550, 4000, 4400, 4500, 5000, 5500, 5550, and 7000 tractor.
This is the same manual that the dealer repair shops use! It contains hundreds of pictures and diagrams containing all the information you need to repair and troubleshoot your Ford tractor.
Covers All Years and Serial Numbers - Other websites sell manuals that are incomplete or only cover a specific year of the machine. This manual is guaranteed to be complete and to cover your machine's model year and serial number.
Due to the huge popularity of this series this service manual is almost impossible to find anywhere other than here. It contains all three volumes.
Table of Contents
Condensed Table of Contents:
- Part 1 - Engine Systems
- Part 2 - Fuel Systems
- Part 3 - Electrical System Part 4 - Clutches
- Part 5 - Four-Speed Transmission
- Part 6 - Six-Speed Transmission
- Part 7 - Seven and Eight-Speed Transmission
- Part 8 - Select-O-Speed Transmission
- Part 9 - Power Take-Off Part 10 - Rear Axle and Brakes
- Part 11 - Hydraulic Systems
- Part 12 - Steering Systems
- Part 13 - Front Axle
- Part 14 - Wheels and Tyres
- Part 15 - Separating the Tractor
- Part 16 - Accessories and General
- Part 17 - Tractor Maintenance Schedule
Complete Table of Contents:
Part One – Engine Systems
- Chapter 1 - ENGINES AND LUBRICATION SYSTEM
- Description and Operation
- Cylinder Head, Valves, and Related Parts
- Engine Front Cover and Timing Gears
- Oil Pan Sump and Oil Pan
- Connecting Rods, Bearings, Pistons, Rings, and Cylinder Block
- Balancer, Main Bearings, Flywheel, and Crankshaft
- Camshaft
- Chapter 2 - COOLING SYSTEM
- Description and Operation
- Radiator and Thermostat
- Water Pump
- Chapter 3 - TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
Part Two – Fuel Systems
- Chapter 1
- FUEL SYSTEMS GENERAL—GASOLINE
- Description and Operation
- Adjustments
- Dry-Type Air Clwncr
- Fuel Tank, Fuel Lines, Fuel Pump, and Fuel Filter and Sediment Bowl
- Carburetor
- Chapter 2 - FUEL SYSTEMS GENERAL—DIESEL
- Description and Operation
- Adjustments
- Oil Bath Type Air Cleaner
- Fuel Tank, Fuel Lines, and Fuel Filters
- Fuel Lift Pump—Super Major 5000
- Fuel Injection Pump
- Chapter 3 - INJECTORS
- Description and Operation
- Removing and Installing Injectors
- Injector Testing
- Injector Overhaul
- Storage of Injectors
- Chapter 4 - TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
Part Three – Electrical System
- Chapter 1 - WIRING, LIGHTS, AND INSTRUMENTS
- Wiring Harness Identification
- Lights and Light Switch
- Instrument Cluster
- Chapter 2 - BATTERY
- Description
- Specific Gravity
- Periodic Maintenance
- Battery Tests
- Chapter 3 - CHARGING SYSTEM
- Description
- Generator
- Generator Regulator
- Chapter 4 - STARTING SYSTEM
- Description
- Starting Motor
- Starting Motor Relay (4J^-Inch Models Only)
- Safety Starter Switch
- Key-Starter Switch
- Chapter 5 - IGNITION SYSTEM
- Description
- Ignition System Tests
- Distributor
- Distributor Drive
- Ignition Coil
- Spark Plugs and Wires
- Chapter 6 - TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
Part 4 – Clutches
- Chapter 1 - SINGLE CLUTCHES
- Description and Operation
- Important Changes
- Adjustments
- Single Clutch Removal and Installation
- Overhaul the Single Clutch Pressure Plate Cover Assemblies
- Chapter 2 - DOUBLE CLUTCHES
- Description and Operation
- Important Changes
- Adjustments
- Double Clutch Removal and Installation
- Overhaul Double Clutch Assembly
- Chapter 3 – SERVICING CLUTCH ASSOCIATED PARTS
- Clutch Pilot Bearing
- Clutch Release Bearing
- Clutch Release Cross-shaft Bushings
- Clutch Pedal Bushings
- Chapter 4 - SPECIFICATIONS AND SPECIAL TOOLS
- Specifications
- Special Tools
Part 5 – Four-Speed Transmission
- Chapter 1 - SERVICING THE TRANSMISSION
- Description and Operation
- Overhaul Shifter Cover
- Overhaul Front End
- Overhaul Rear End
- Complete Overhaul
- Chapter 2 - SPECIFICATIONS AND SPECIAL TOOLS
- Specifications
- Special Tools
Part 6 – Six-Speed Transmission
- Chapter 1 - SERVICING THE TRANSMISSION
- Description and Operation
- Shift Levers and Cover Overhaul
- Front End Overhaul
- Rear End Overhaul
- Complete Overhaul
- Chapter 2 - SPECIFICATIONS AND SPECIAL TOOLS
- Specifications
- Special Tools
Part 7 - SEVEN AND EIGHT-SPEED TRANSMISSION
- Chapter 1 - DEXTA 2000, SUPER DEXTA 3000 AND MAJOR 4000
- Description and Operation
- Shift Levers and Cover Overhaul
- Front End Overhaul
- Rear End Overhaul
- Complete Overhaul
- Seven-Speed Transmission
- Chapter 2 - SUPER MAJOR 5000
- Description and Operation
- Shift Levers and Cover Overhaul
- Front End Overhaul
- Rear End Overhaul
- Complete Overhaul
- Seven-Speed Transmission
- Chapter 3 - SPECIFICATIONS AND SPECIAL TOOLS
- Specifications
- Special Tools
- Chapter 4 - DUAL POWER TRANSMISSION-FORD 5000 AND 7000
- Description and Operation
- Planetary Gear Set Overhaul
- Pressure Testing
- Chapter 5 - DUAL POWER TRANSMISSION TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
Part 8 - SELECT-O-SPEED TRANSMISSION
- Chapter 1 - SERVICING THE TRANSMISSION
- Description and Operation
- Adjustments
- Introduction to Servicing the Transmission
- Assemblies Serviced with the Transmission Installed
- Rear End Overhaul
- Front End Overhaul
- Complete Overhaul
- Repair of the Sub-Assemblies
- Chapter 2 - TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
Part 9 - POWER TAKE OFF
- Chapter 1 - TRANSMISSION PTO AND LIVE PTO
- Description and Operation
- Power Take-Off Shaft Assembly Overhaul
- Power Take-Off Shifter Mechanism Overhaul
- PTO Coupling
- Chapter 2 - INDEPENDENT PTO-MAJOR 4000
- Description and Operation
- Control Valve Operating Pressure Test
- Control Valve Overhaul
- Clutch Brake Spring Replacement
- Clutch Pack and Support Overhaul
- Power Take-off Shaft Overhaul
- Chapter 3 - INDEPENDENT PTO-SUPER MAJOR 5000
- Description and Operation
- Control Valve Operating Pressure Test
- Independent Clutch and Control Valve Overhaul
- Rear Upper Shaft and Output Shaft Overhaul
- Chapter 4 - TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
- Chapter 5 - TWO-SPEED POWER TAKE-OFF-FORD 5000 AND FORD 7000
- Description and Operation
- Power Take-Off Clutch Overhaul
- Control Valve and Brake Overhaul
- Power Take-Off Shafts and Gears Overhaul
- Chapter 6 - TWO-SPEED POWER TAKE-OFF TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
Part 10 – Rear Axle and Brakes
- Chapter 1 – Rear Axle and Brakes – Delta 2000 and Super Dexta 3000
- Description and Operation
- Adjustments Overhaul Rear Axle Shaft Assembly
- Overhaul Differential and Differential Lock Assembly
- Overhaul Drive Pinion Assembly
- Overhaul Wheel Brakes
- Overhaul Transmission Handbrake
- Overhaul Brake Pedals and Linkage
- Chapter 2 - REAR AXLE AND BRAKES-MAJOR 4000 & SUPER MAJOR 5000
- Description and Operation
- Adjustments
- Overhaul Rear Axle Shaft Assembly
- Overhaul Planetary Gear Assembly and Axle Housing
- Overhaul Disc Brake Assembly
- Overhaul Differential and Differential Lock Assembly
- Overhaul Drive Pinion Assembly
- Overhaul Transmission Handbrake Assembly
- Overhaul Brake Pedals and Linkage
- Chapter 3 – SPECIFICATIONS AND SPECIAL TOOLS
- Specifications
- Special tools
Part 11 – Hydraulic Systems
- Chapter 1 - HYDRAULIC SYSTEM-DEXTA 2000, SUPER DEXTA 3000 & MAJOR 4000
- Description and Operation
- Adjustments
- Overhaul Lift Cylinder Assembly
- Overhaul Lift Cover Assembly
- Overhaul Flow Control Valve Plate and Linkage
- Chapter 2 - HYDRAULIC SYSTEM-SUPER MAJOR 5000
- Description and Operation
- Adjustments
- Overhaul Lift Cylinder Assembly
- Overhaul Lift Cover Assembly
- Chapter 3 - HYDRAULIC PUMP-PISTON TYPE
- Description and Operation
- Overhaul Hydraulic Lift Pump
- Chapter 4 - HYDRAULIC PUMP-GEAR TYPE
- Description and Operation
- Overhaul Hydraulic Lift Pump
- Chapter 5 - TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
Part 12 – Steering Systems
- Chapter 1 - MANUAL STEERING GEAR - DEXTA 2000 AND SUPER DEXTA 3000
- Description and Operation
- Overhauling the Steering Gear
- Chapter 2 - STEERING GEAR - MAJOR 4000 AND SUPER MAJOR 5000
- Description and Operation
- Overhauling the Steering Gear
- Chapter 3 - POWER ASSISTED STEERING PUMP, RESERVOIR AND PIPES-ALL MODELS
- Description and Operation
- Overhauling the Power Steering Pump
- Reservoir and Hydraulic Pipes
- Chapter 4 - POWER ASSISTED STEERING - DEXTA 2000 AND SUPER DEXTA 3000
- Description and Operation
- Overhaul Steering Gear
- Overhaul Steering Power Cylinders
- Chapter 5 - POWER ASSISTED STEERING - MAJOR 4000
- Description and Operation
- Overhaul Power Cylinder
- Chapter 6 - POWER ASSISTED STEERING - SUPER MAJOR 5000
- Description and Operation
- To Remove the Power Cylinder Assembly
- Overhaul the Power Cylinder Assembly
- To Install the Power Cylinder Assembly
- Removing Steering Centre Arm
- To Install Steering Centre Arm
- Chapter 7 - TROUBLE SHOOTING, SPECIFICATIONS AND TOOLS
- Trouble Shooting
- Specifications
- Special Tools
- Chapter 8 - FORD 4200 ROW CROP
- Description and Operation
- Steering System Component Removal and Installation
- Pump, Reservoir and Lines
- Steering System Component Overhaul
- Filling the Steering System
- Trouble Shooting
- Specifications
- Chapter 9 - POWER ASSISTED STEERING (INTEGRAL UNIT) - FORD 4000 AND 5000
- Description and Operation
- Removal and Disassembly
- Inspection and Overhaul
- Assembly and Installation
- Trouble Shooting
- Specifications
- Special Tools
Part 13 – Front Axle
- Chapter 1 – FORD 2000 AND FORD 3000
- Description
- Adjustments
- Front Wheel Spindle Overhaul
- Radius Rod and Ball Cap Overhaul
- Front Axle and Support Overhaul
- Chapter 2 - FORD 4000
- Description
- Front Wheel Track Adjustment
- Front Wheel Spindle Overhaul
- Front Axle Overhaul
- Chapter 3 - FORD 5000
- Description
- Front Wheel Track Adjustment
- Front Wheel Spindle Overhaul
- Front Axle Overhaul
- Chapter 4 - SPECIFICATIONS AND SPECIAL TOOLS
- Specifications
- Special Tools
- Chapter 5 - FORD 4200 ROW CROP
- Description
- Adjustments
- Front Wheel Spindle Overhaul
- Front Axle and Support Overhaul
- Specifications
Part 14 – Wheels and Tires
- Chapter 1 - REAR WHEEL TRACK ADJUSTMENT
- Manual Rear Wheel Adjustment
- Power Adjusted Rear Wheels
- Changing Rear Wheel Disc
- Tyre Replacement
- Chapter 2 - TRACTOR WEIGHTING
- Cast Iron Attaching Weights
- Liquid Ballasting of Tyres
- Chapter 3 – Specifications
- Specifications
Part 15 – Separating The Tractor
- Chapter 1 - FORD 2000 AND FORD 3000
- To separate the Engine and Front Axle Assembly from the Transmission and Rear Axle Assembly
- To reconnect the Engine and Front Axle Assembly to the Transmission and Rear Axle Assembly
- To separate the Rear Axle Assembly from the Transmission and Engine Assembly
- To reconnect the Rear Axle Assembly to the Transmission and Engine Assembly
- To separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly
- To reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly
- Chapter 2 - FORD 4000 AND FORD 5000
- To separate the Engine and Front Axle Assembly from the Transmission and Rear Axle Assembly
- To reconnect the Engine and Front Axle Assembly to the Transmission and Rear Axle Assembly
- To separate the Rear Axle Assembly from the Transmission and Engine Assembly
- To reconnect the Rear Axle Assembly to the Transmission and Engine Assembly
- To separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly—Ford 4000
- To reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly—Ford 4000
- To separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly—Ford 5000
- To reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly—Ford 5000
- Chapter 3 – Specifications
- Specifications
Part 16 – Accessories and General
- Chapter 1 - BELT PULLEY AND GUARD
- Belt Pulley for Ford 2000 and 3000 Tractors
- Belt Pulley for Ford 4000 and 5000 Tractors —
- Specifications and Special Tools
- Chapter 2 - REMOTE CONTROL VALVES
- Description and Operation
- Servicing the Control Valve
- Pressure Tests and adjustments
- Specifications
- Special Tools
Manual Details
Pages: 3 separate volumes totaling over 1000 pages
Years and Serial Numbers: Covers all years and serial numbers
Models: 2000, 3000, 3400, 3500, 3550, 4000, 4400, 4500, 5000, 5500, 5550, and 7000
Years and Serial Numbers Covered: 1965 - 1975
Make: Ford
Manual Type: Service Manual
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