Condensed Table of Contents:
- Part 1 - Engine Systems
- Part 2 - Fuel Systems
- Part 3 - Electrical System Part 4 - Clutches
- Part 5 - Four-Speed Transmission
- Part 6 - Six-Speed Transmission
- Part 7 - Seven and Eight-Speed Transmission
- Part 8 - Select-O-Speed Transmission
- Part 9 - Power Take-Off Part 10 - Rear Axle and Brakes
- Part 11 - Hydraulic Systems
- Part 12 - Steering Systems
- Part 13 - Front Axle
- Part 14 - Wheels and Tires
- Part 15 - Separating the Tractor
- Part 16 - Accessories and General
- Part 17 - Tractor Maintenance Schedule
- Part 18 - Manual Reversing Transmissions
- Part 19 - Four-Speed Power Reversing Transmission
- Part 20 - Six-Speed Power Reversing Transmission
- Part 21 - Clutches
- Part 22 - Steering and Front Axle
- Part 23 - Separating the Tractor
- Part 24 - Loader-Backhoe and Hydraulics
- Part 25 - Miscellaneous
Complete Table of Contents:
Part One – Engine Systems
- Chapter 1 - ENGINES AND LUBRICATION SYSTEM
- Description and Operation
- Cylinder Head, Valves, and Related Parts
- Engine Front Cover and Timing Gears
- Oil Pan Sump and Oil Pan
- Connecting Rods, Bearings, Pistons, Rings, and Cylinder Block
- Balancer, Main Bearings, Flywheel, and Crankshaft
- Camshaft
- Chapter 2 - COOLING SYSTEM
- Description and Operation
- Radiator and Thermostat
- Water Pump
- Chapter 3 - TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
Part Two – Fuel Systems
- Chapter 1
- FUEL SYSTEMS GENERAL—GASOLINE
- Description and Operation
- Adjustments
- Dry-Type Air Clwncr
- Fuel Tank, Fuel Lines, Fuel Pump, and Fuel Filter and Sediment Bowl
- Carburetor
- Chapter 2 - FUEL SYSTEMS GENERAL—DIESEL
- Description and Operation
- Adjustments
- Oil Bath Type Air Cleaner
- Fuel Tank, Fuel Lines, and Fuel Filters
- Fuel Lift Pump—Super Major 5000
- Fuel Injection Pump
- Chapter 3 - INJECTORS
- Description and Operation
- Removing and Installing Injectors
- Injector Testing
- Injector Overhaul
- Storage of Injectors
- Chapter 4 - TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
Part Three – Electrical System
- Chapter 1 - WIRING, LIGHTS, AND INSTRUMENTS
- Wiring Harness Identification
- Lights and Light Switch
- Instrument Cluster
- Chapter 2 - BATTERY
- Description
- Specific Gravity
- Periodic Maintenance
- Battery Tests
- Chapter 3 - CHARGING SYSTEM
- Description
- Generator
- Generator Regulator
- Chapter 4 - STARTING SYSTEM
- Description
- Starting Motor
- Starting Motor Relay (4J^-Inch Models Only)
- Safety Starter Switch
- Key-Starter Switch
- Chapter 5 - IGNITION SYSTEM
- Description
- Ignition System Tests
- Distributor
- Distributor Drive
- Ignition Coil
- Spark Plugs and Wires
- Chapter 6 - TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
Part 4 – Clutches
- Chapter 1 - SINGLE CLUTCHES
- Description and Operation
- Important Changes
- Adjustments
- Single Clutch Removal and Installation
- Overhaul the Single Clutch Pressure Plate Cover Assemblies
- Chapter 2 - DOUBLE CLUTCHES
- Description and Operation
- Important Changes
- Adjustments
- Double Clutch Removal and Installation
- Overhaul Double Clutch Assembly
- Chapter 3 – SERVICING CLUTCH ASSOCIATED PARTS
- Clutch Pilot Bearing
- Clutch Release Bearing
- Clutch Release Cross-shaft Bushings
- Clutch Pedal Bushings
- Chapter 4 - SPECIFICATIONS AND SPECIAL TOOLS
- Specifications
- Special Tools
Part 5 – Four-Speed Transmission
- Chapter 1 - SERVICING THE TRANSMISSION
- Description and Operation
- Overhaul Shifter Cover
- Overhaul Front End
- Overhaul Rear End
- Complete Overhaul
- Chapter 2 - SPECIFICATIONS AND SPECIAL TOOLS
- Specifications
- Special Tools
Part 6 – Six-Speed Transmission
- Chapter 1 - SERVICING THE TRANSMISSION
- Description and Operation
- Shift Levers and Cover Overhaul
- Front End Overhaul
- Rear End Overhaul
- Complete Overhaul
- Chapter 2 - SPECIFICATIONS AND SPECIAL TOOLS
- Specifications
- Special Tools
Part 7 - SEVEN AND EIGHT-SPEED TRANSMISSION
- Chapter 1 - DEXTA 2000, SUPER DEXTA 3000 AND MAJOR 4000
- Description and Operation
- Shift Levers and Cover Overhaul
- Front End Overhaul
- Rear End Overhaul
- Complete Overhaul
- Seven-Speed Transmission
- Chapter 2 - SUPER MAJOR 5000
- Description and Operation
- Shift Levers and Cover Overhaul
- Front End Overhaul
- Rear End Overhaul
- Complete Overhaul
- Seven-Speed Transmission
- Chapter 3 - SPECIFICATIONS AND SPECIAL TOOLS
- Specifications
- Special Tools
- Chapter 4 - DUAL POWER TRANSMISSION-FORD 5000 AND 7000
- Description and Operation
- Planetary Gear Set Overhaul
- Pressure Testing
- Chapter 5 - DUAL POWER TRANSMISSION TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
Part 8 - SELECT-O-SPEED TRANSMISSION
- Chapter 1 - SERVICING THE TRANSMISSION
- Description and Operation
- Adjustments
- Introduction to Servicing the Transmission
- Assemblies Serviced with the Transmission Installed
- Rear End Overhaul
- Front End Overhaul
- Complete Overhaul
- Repair of the Sub-Assemblies
- Chapter 2 - TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
Part 9 - POWER TAKE OFF
- Chapter 1 - TRANSMISSION PTO AND LIVE PTO
- Description and Operation
- Power Take-Off Shaft Assembly Overhaul
- Power Take-Off Shifter Mechanism Overhaul
- PTO Coupling
- Chapter 2 - INDEPENDENT PTO-MAJOR 4000
- Description and Operation
- Control Valve Operating Pressure Test
- Control Valve Overhaul
- Clutch Brake Spring Replacement
- Clutch Pack and Support Overhaul
- Power Take-off Shaft Overhaul
- Chapter 3 - INDEPENDENT PTO-SUPER MAJOR 5000
- Description and Operation
- Control Valve Operating Pressure Test
- Independent Clutch and Control Valve Overhaul
- Rear Upper Shaft and Output Shaft Overhaul
- Chapter 4 - TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
- Chapter 5 - TWO-SPEED POWER TAKE-OFF-FORD 5000 AND FORD 7000
- Description and Operation
- Power Take-Off Clutch Overhaul
- Control Valve and Brake Overhaul
- Power Take-Off Shafts and Gears Overhaul
- Chapter 6 - TWO-SPEED POWER TAKE-OFF TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
- Special Tools
Part 10 – Rear Axle and Brakes
- Chapter 1 – Rear Axle and Brakes – Delta 2000 and Super Dexta 3000
- Description and Operation
- Adjustments Overhaul Rear Axle Shaft Assembly
- Overhaul Differential and Differential Lock Assembly
- Overhaul Drive Pinion Assembly
- Overhaul Wheel Brakes
- Overhaul Transmission Handbrake
- Overhaul Brake Pedals and Linkage
- Chapter 2 - REAR AXLE AND BRAKES-MAJOR 4000 & SUPER MAJOR 5000
- Description and Operation
- Adjustments
- Overhaul Rear Axle Shaft Assembly
- Overhaul Planetary Gear Assembly and Axle Housing
- Overhaul Disc Brake Assembly
- Overhaul Differential and Differential Lock Assembly
- Overhaul Drive Pinion Assembly
- Overhaul Transmission Handbrake Assembly
- Overhaul Brake Pedals and Linkage
- Chapter 3 – SPECIFICATIONS AND SPECIAL TOOLS
- Specifications
- Special tools
Part 11 – Hydraulic Systems
- Chapter 1 - HYDRAULIC SYSTEM-DEXTA 2000, SUPER DEXTA 3000 & MAJOR 4000
- Description and Operation
- Adjustments
- Overhaul Lift Cylinder Assembly
- Overhaul Lift Cover Assembly
- Overhaul Flow Control Valve Plate and Linkage
- Chapter 2 - HYDRAULIC SYSTEM-SUPER MAJOR 5000
- Description and Operation
- Adjustments
- Overhaul Lift Cylinder Assembly
- Overhaul Lift Cover Assembly
- Chapter 3 - HYDRAULIC PUMP-PISTON TYPE
- Description and Operation
- Overhaul Hydraulic Lift Pump
- Chapter 4 - HYDRAULIC PUMP-GEAR TYPE
- Description and Operation
- Overhaul Hydraulic Lift Pump
- Chapter 5 - TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
- Trouble Shooting
- Specifications
Part 12 – Steering Systems
- Chapter 1 - MANUAL STEERING GEAR - DEXTA 2000 AND SUPER DEXTA 3000
- Description and Operation
- Overhauling the Steering Gear
- Chapter 2 - STEERING GEAR - MAJOR 4000 AND SUPER MAJOR 5000
- Description and Operation
- Overhauling the Steering Gear
- Chapter 3 - POWER ASSISTED STEERING PUMP, RESERVOIR AND PIPES-ALL MODELS
- Description and Operation
- Overhauling the Power Steering Pump
- Reservoir and Hydraulic Pipes
- Chapter 4 - POWER ASSISTED STEERING - DEXTA 2000 AND SUPER DEXTA 3000
- Description and Operation
- Overhaul Steering Gear
- Overhaul Steering Power Cylinders
- Chapter 5 - POWER ASSISTED STEERING - MAJOR 4000
- Description and Operation
- Overhaul Power Cylinder
- Chapter 6 - POWER ASSISTED STEERING - SUPER MAJOR 5000
- Description and Operation
- To Remove the Power Cylinder Assembly
- Overhaul the Power Cylinder Assembly
- To Install the Power Cylinder Assembly
- Removing Steering Centre Arm
- To Install Steering Centre Arm
- Chapter 7 - TROUBLE SHOOTING, SPECIFICATIONS AND TOOLS
- Trouble Shooting
- Specifications
- Special Tools
- Chapter 8 - FORD 4200 ROW CROP
- Description and Operation
- Steering System Component Removal and Installation
- Pump, Reservoir and Lines
- Steering System Component Overhaul
- Filling the Steering System
- Trouble Shooting
- Specifications
- Chapter 9 - POWER ASSISTED STEERING (INTEGRAL UNIT) - FORD 4000 AND 5000
- Description and Operation
- Removal and Disassembly
- Inspection and Overhaul
- Assembly and Installation
- Trouble Shooting
- Specifications
- Special Tools
Part 13 – Front Axle
- Chapter 1 – FORD 2000 AND FORD 3000
- Description
- Adjustments
- Front Wheel Spindle Overhaul
- Radius Rod and Ball Cap Overhaul
- Front Axle and Support Overhaul
- Chapter 2 - FORD 4000
- Description
- Front Wheel Track Adjustment
- Front Wheel Spindle Overhaul
- Front Axle Overhaul
- Chapter 3 - FORD 5000
- Description
- Front Wheel Track Adjustment
- Front Wheel Spindle Overhaul
- Front Axle Overhaul
- Chapter 4 - SPECIFICATIONS AND SPECIAL TOOLS
- Specifications
- Special Tools
- Chapter 5 - FORD 4200 ROW CROP
- Description
- Adjustments
- Front Wheel Spindle Overhaul
- Front Axle and Support Overhaul
- Specifications
Part 14 – Wheels and Tires
- Chapter 1 - REAR WHEEL TRACK ADJUSTMENT
- Manual Rear Wheel Adjustment
- Power Adjusted Rear Wheels
- Changing Rear Wheel Disc
- Tyre Replacement
- Chapter 2 - TRACTOR WEIGHTING
- Cast Iron Attaching Weights
- Liquid Ballasting of Tyres
- Chapter 3 – Specifications
Part 15 – Separating The Tractor
- Chapter 1 - FORD 2000 AND FORD 3000
- To separate the Engine and Front Axle Assembly from the Transmission and Rear Axle Assembly
- To reconnect the Engine and Front Axle Assembly to the Transmission and Rear Axle Assembly
- To separate the Rear Axle Assembly from the Transmission and Engine Assembly
- To reconnect the Rear Axle Assembly to the Transmission and Engine Assembly
- To separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly
- To reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly
- Chapter 2 - FORD 4000 AND FORD 5000
- To separate the Engine and Front Axle Assembly from the Transmission and Rear Axle Assembly
- To reconnect the Engine and Front Axle Assembly to the Transmission and Rear Axle Assembly
- To separate the Rear Axle Assembly from the Transmission and Engine Assembly
- To reconnect the Rear Axle Assembly to the Transmission and Engine Assembly
- To separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly—Ford 4000
- To reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly—Ford 4000
- To separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly—Ford 5000
- To reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly—Ford 5000
- Chapter 3 – Specifications
Part 16 – Accessories and General
- Chapter 1 - BELT PULLEY AND GUARD
- Belt Pulley for Ford 2000 and 3000 Tractors
- Belt Pulley for Ford 4000 and 5000 Tractors —
- Specifications and Special Tools
- Chapter 2 - REMOTE CONTROL VALVES
- Description and Operation
- Servicing the Control Valve
- Pressure Tests and adjustments
- Specifications
- Special Tools
There are eight more parts in this manual, but unfortunately, we can't fit them all here! Rest assured—this manual is loaded with detailed information.
